Hi Kate,
No problem! Always happy to help where I can.
If you haven’t used your refired mug, I would suggest running an absorption test on it and one of your unrefired mugs that is growing mold – that way we can see difference between refired and the original.
To be transparent – I haven’t really used Cinco Blanco very much since my first couple of sessions of pottery classes about 4 years ago. I’ve mostly worked with highfire clay in a gas reduction environment. 2.8% absorption rate was a bit higher than was I was expecting to see for Cinco Blanco as it falls into the semi-vitreous range and is porous enough to absorb liquid long-term. Again, I believe that’s at Cone 5 and so firing to Cone 6 could result in a lower absorption rate.
That said, you’ve piqued my interest and I am planning to conduct some absorption rate tests myself. It’s possible (and I would hope) that this was a more isolated incident where perhaps part of the kiln didn’t reach Cone 6 temps. We do use witness cones to ensure we are hitting the correct temperatures. I think the best move for us will be to test the absorption rates and see what’s going on.
As far as preventing this in the future – you could use a different clay that has a lower absorption rating. For instance, Buffalo Wallow (the light red-brown clay body we carry in shop) is rated at 1.73% which falls into the .5-2% food safe range. Ceramics Material Workshop actually released testing data last year regarding various commercial clay bodies and tested Buffalo Wallow (unfortunately, they didn’t test Cinco Blanco).
Their testing found that at Cone 5 the absorption rate was actually lower at .90% and at Cone 6 it was at .15% which would fall into the fully vitreous/impervious category.
For you work in particular, I am not sure if Buffalo Wallow would meet your needs as I know you use the exposed clay body for a sandy beach effect. B-Mix is another popular commercial product from Laguna and has a nice sandy color, but CMW tested that particular clay body and it performed even more poorly than advertised. Although they didn’t test it to Cone 6.
Firing to a higher cone is an option, but clay bodies can begin to bloat when fired to a cone higher than its rating and could melt completely if fired too high.
I wish I could give you a really easy answer, but I think our best bets are to conduct absorption testing and see where we’re landing. If you test your refired mug and your, presumably, underfired mug – I think that will be an important data point. I’ll conduct some AR testing as well and we can figuring out if Cinco Blanco is hitting 2% or below in our current firings. If it isn’t, we can ensure our kiln is hitting the correct temps (which from all acccounts, they should be) and move on from there. Alternatively, if you can find a different clay body that will serve your aestethic and reliably matures/vitrifies at Cone 5/6, then using that clay body may be a better choice for you.
Either way, I am glad you brought this to our attention. If Cinco Blanco isn’t maturing/vitrifying at Cone 6 on a regular basis, then we may need to reevaluate offering it to members as it is definitely being used for functional ware on a regular basis.