Thanks @JoeN for the info but I have tried all of that. I tried multiple versions of post processors, disabling arc, changing the tolerances. I have tried multiple types of cutting methods. I modified the ini to attempt to change the tolerance. That did not solve the issue to I removed my changes.
I have manually edited the post processor and disabled arcs. Now I am getting “arc radius too small to reach endpoint”. Off to googling to see if I can resolve this.
@dannym Do you have any additional information to back up that claim? From my understanding it is a bug in LinuxCNC. The tolerances are hard coded and do not use the value in the the INI file. They state they fixed the issue in 2.7.0 and we are running 2.7.4 but the ini file does not include the variables. When the variables are added to the INI they do not seem to be solving the issue. ¯_(ツ)_/¯
2.8.0 was released earlier this year do we plan to update?
2.7.4 was released inn 2016
Is there still a copy of VCarve install on a computer here?